Fluke MET/CAL Procedure ============================================================================= INSTRUMENT: Yokogawa LR8100: (1 year) CAL VER /5520 DATE: 16-Sep-97 AUTHOR: Fluke Corporation REVISION: $Revision: 1.2 $ ADJUSTMENT THRESHOLD: 70% NUMBER OF TESTS: 64 NUMBER OF LINES: 287 CONFIGURATION: Fluke 5520A ============================================================================= # # Compatibility: # 5500/CAL 5.0 or MET/CAL 5.0 or later. # # Subprocedures: # None # # Required Files: # None # # System Specifications: # TUR calculation is based on specification interval of the accuracy file. # The default 5520A accuracy file contains 90 day specs. # # Fluke makes no warranty, expressed or implied, as to the fitness # or suitability of this procedure in the customer's application. # STEP FSC RANGE NOMINAL TOLERANCE MOD1 MOD2 3 4 CON 1.001 ASK- P F V 1.002 ASK+ K X 1.003 HEAD PRELIMINARY INSTRUCTIONS 1.004 DISP Connect UUT to AC power and turn unit ON. 1.004 DISP 1.004 DISP Warm-up time: 30min - REQUIRED 1.004 DISP Temperature: 23 +/-2 degC 1.004 DISP Humidity: 55 +/-10% 1.005 DISP [32] WARNING 1.005 DISP HIGH VOLTAGE is used or exposed during the performance 1.005 DISP of this calibration. DEATH ON CONTACT may result if 1.005 DISP personnel fail to observe safety precautions. 1.006 DISP This procedure was developed to test ONLY the following 1.006 DISP model numbers: 370164, 370165 and 370166. Please locate 1.006 DISP the model number on the back of and prepare 1.006 DISP to enter it. 1.007 MEM2 What is the model number of the plug-in you have? 1.008 JMPL VALID_MODEL ZCMPI(MEM2, "370164") 1.009 JMPL VALID_MODEL ZCMPI(MEM2, "370165") 1.010 JMPL VALID_MODEL ZCMPI(MEM2, "370166") 1.011 JMP 1.006 1.012 LABEL VALID_MODEL 1.013 HEAD {MEASUREMENT} 1.014 DISP Set FUNCTION to DCV (linear). 1.014 DISP Set CHANNEL # to 1. 1.015 DISP Connect 5520A to the UUT Channel 1 as follows: 1.015 DISP [32] 5520A NORMAL HI to +INPUT TERMINAL 1.015 DISP [32] 5520A NORMAL LO to -INPUT TERMINAL 1.016 JMPL MODEL_370164 ZCMPI(MEM2, "370164") 1.017 JMPL MODEL_370165 ZCMPI(MEM2, "370165") 1.018 DISP Set FILTER to 0.1Hz. 1.019 HEAD MEASUREMENT: {100uV Range} 1.020 5520 100 0.00uV 0.53U 2W 2.001 5520 100 100.00uV 0.58U 2W 3.001 HEAD MEASUREMENT: {200uV Range} 3.002 5520 200 0.00uV 0.56U 2W 4.001 5520 200 200.00uV 0.66U 2W 5.001 HEAD MEASUREMENT: {500uV Range} 5.002 5520 500 0.0uV 6.5U 2W 6.001 5520 500 500.0uV 0.9U 2W 7.001 LABEL MODEL_370165 7.002 DISP Set FILTER to 1Hz. 7.003 HEAD MEASUREMENT: {1mV Range} 7.004 5520 1 0.0000mV 0.0008U 2W 8.001 5520 1 1.0000mV 0.0013U 2W 9.001 HEAD MEASUREMENT: {2mV Range} 9.002 5520 2 0.0000mV 0.0011U 2W 10.001 5520 2 2.0000mV 0.0021U 2W 11.001 HEAD MEASUREMENT: {5mV Range} 11.002 5520 5 0.0000mV 0.0020U 2W 12.001 5520 5 5.0000mV 0.0045U 2W 13.001 LABEL MODEL_370164 13.002 DISP Set FILTER to OFF. 13.003 HEAD MEASUREMENT: {10mV Range} 13.004 5520 10 0.000mV 0.003U 2W 14.001 5520 10 10.000mV 0.008U 2W 15.001 HEAD MEASUREMENT: {20mV Range} 15.002 5520 20 0.000mV 0.006U 2W 16.001 5520 20 20.000mV 0.016U 2W 17.001 HEAD MEASUREMENT: {50mV Range} 17.002 5520 50 0.00mV 0.01U 2W 18.001 5520 50 50.00mV 0.04U 2W 19.001 HEAD MEASUREMENT: {100mV Range} 19.002 5520 100 0.00mV 0.02U 2W 20.001 5520 100 100.00mV 0.05% 0.02U 2W 21.001 HEAD MEASUREMENT: {200mV Range} 21.002 5520 200 0.00mV 0.02U 2W 22.001 5520 200 200.00mV 0.05% 0.02U 2W 23.001 HEAD MEASUREMENT: {500mV Range} 23.002 5520 500 0.0mV 0.1U 2W 24.001 5520 500 500.0mV 0.4U 2W 25.001 HEAD MEASUREMENT: {1V Range} 25.002 5520 1 0.0000V 0.0003U 2W 26.001 5520 1 1.0000V 0.0008U 2W 27.001 HEAD MEASUREMENT: {2V Range} 27.002 5520 2 2.0000V 0.0016U 2W 28.001 5520 2 1.0000V 0.0011U 2W 29.001 5520 2 0.0000V 0.0006U 2W 30.001 5520 2 -1.0000V 0.0011U 2W 31.001 5520 2 -2.0000V 0.0016U 2W 32.001 HEAD MEASUREMENT: {5V Range} 32.002 5520 5 0.000V 0.0015U 2W 33.001 5520 5 5.000V 0.004U 2W 34.001 HEAD MEASUREMENT: {10V Range} 34.002 5520 10 0.000V 0.003U 2W 35.001 5520 10 10.000V 0.008U 2W 36.001 HEAD MEASUREMENT: {20V Range} 36.002 5520 20 0.000V 0.006U 2W 37.001 5520 20 20.000V 0.016U 2W 38.001 HEAD MEASUREMENT: {50V Range} 38.002 5520 50 0.00V 0.015U 2W 39.001 5520 50 50.00V 0.04U 2W 40.001 HEAD MEASUREMENT: {100V Range} 40.002 5520 100 0.00V 0.03U 2W 41.001 5520 100 100.00V 0.08U 2W 42.001 HEAD MEASUREMENT: {200V Range} 42.002 5520 200 0.00V 0.06U 2W 43.001 5520 200 200.00V 0.16U 2W 44.001 HEAD {RTD} 44.002 DISP Connect the 5520A to the UUT Channel 1 as follows: 44.002 DISP [32] 5520A NORMAL HI to A INPUT TERMINAL 44.002 DISP [32] 5520A NORMAL LO to B INPUT TERMINAL 44.002 DISP [32] 5520A NORMAL LO to b INPUT TERMINAL 44.002 DISP All leads should be equal length and of 44.002 DISP the same type wire and connectors 44.003 DISP Set FUNCTION to RTD. 44.003 DISP Set RANGE to Pt100ohm/1. 44.004 HEAD RTD: {Pt100ohm/1 Range} 44.005 5520 -200.0degC 0.4U R1 2W 45.001 5520 0.0degC 0.3U R1 2W 46.001 5520 500.0degC 0.5U R1 2W 47.001 DISP Set RANGE to Pt100ohm/2. 47.002 HEAD RTD: {Pt100ohm/2 Range} 47.003 5520 0.0degC 0.2U R1 2W 48.001 5520 400.0degC 0.4U R1 2W 49.001 DISP Set RANGE to Pt100ohm/3. 49.002 HEAD RTD: {Pt100ohm/3 Range} 49.003 5520 0.0degC 0.1U R1 2W 50.001 5520 150.0degC 0.2U R1 2W 51.001 HEAD {RECORDING} 51.002 DISP Set FUNCTION to DC Voltage (linear). 51.002 DISP Set SPAN L to -2V. 51.002 DISP Set SPAN R to +2V. 51.002 DISP Set CHART SPEED to 60mm/min. 51.003 RNG 2V 51.004 DISP The following tests verify the recording PEN reflects 51.004 DISP the applied voltages. Check using a glass scale or 51.004 DISP ruler capable of 0.5mm measurements. 51.005 5520 -2.0000V S 2W 51.006 MATH S[1] = "Pen Movement 0mm +/-0.5mm" 51.007 EVAL -s S[1] : Is the pen movement 0mm +/-0.5mm? 52.001 5520 -1.0000V S 2W 52.002 MATH S[1] = "Pen Movement 62.5mm +/-0.5mm" 52.003 EVAL -s S[1] : Is the pen movement 62.5mm +/-0.5mm? 53.001 5520 0.0000V S 2W 53.002 MATH S[1] = "Pen Movement 125mm +/-0.5mm" 53.003 EVAL -s S[1] : Is the pen movement 125mm +/-0.5mm? 54.001 5520 1.0000V S 2W 54.002 MATH S[1] = "Pen Movement 187.5mm +/-0.5mm" 54.003 EVAL -s S[1] : Is the pen movement 187.5mm +/-0.5mm? 55.001 5520 2.0000V S 2W 55.002 MATH S[1] = "Pen Movement 250mm +/-0.5mm" 55.003 EVAL -s S[1] : Is the pen movement 250mm +/-0.5mm? 56.001 HEAD {RESPONSE TIME} 56.002 DISP Set CHART SPEED to 1200mm/min. 56.002 DISP Start the chart feed. 56.003 5520 -2.0V S 2W 56.004 PORT [D999] 56.005 5520 2.0V S 2W 56.006 PORT [D999] 56.007 5520 -2.0V S 2W 56.008 PORT [D999] 56.009 5520 2.0V S 2W 56.010 DISP Stop the chart feed. 56.011 5520 * S 56.012 MESS Measure the time it takes for the recorded signal to go 56.012 MESS from 0% to 90% of the full scale value. 56.012 MESS 56.013 MATH S[1] = "Response Time < 0.25s" 56.014 EVAL -s S[1] : Is the response time < 0.25s (5mm)? 57.001 MESS 57.002 MATH S[1] = "Overshoot < 0.25mm" 57.003 EVAL -s S[1] : Is the overshoot < 0.25mm? 58.001 HEAD {DEADBAND} 58.002 DISP Set RANGE to 1V. 58.002 DISP Set FUNCTION to DC Voltage (linear). 58.002 DISP Set SPAN L to -1V. 58.002 DISP Set SPAN R to +1V. 58.002 DISP Set CHART SPEED to 60mm/min. 58.003 DISP Start the chart feed. 58.004 5520 -0.9V S 2W 58.005 PORT [D1999] 58.006 5520 -1V S 2W 58.007 PORT [D1999] 58.008 5520 -1.1V S 2W 58.009 PORT [D999] 58.010 5520 -1V S 2W 58.011 DISP Stop the chart feed. 58.012 5520 * S 58.013 MESS The voltage recorded on the chart is -.9V, -1V, -1.1V, 58.013 MESS then -1V again. 58.013 MESS 58.013 MESS The difference between the trace on the first -1V, and 58.013 MESS the trace on the second -1V is the DEADBAND. 58.013 MESS 58.014 EVAL -s "Deadband < 0.5mm at -1V" : Is deadband < 0.5mm at -1V? 59.001 DISP Start the chart feed. 59.002 5520 -0.1V S 2W 59.003 PORT [D1999] 59.004 5520 0V S 2W 59.005 PORT [D1999] 59.006 5520 0.1V S 2W 59.007 PORT [D999] 59.008 5520 0V S 2W 59.009 DISP Stop the chart feed. 59.010 5520 * S 59.011 MESS The voltage recorded on the chart is -.1V, 0V, .1V, then 59.011 MESS 0V again. 59.011 MESS 59.011 MESS The difference between the trace on the first 0V, and 59.011 MESS the trace on the second 0V is the DEADBAND. 59.011 MESS 59.012 EVAL -s "Deadband < 0.5mm at 0V" : Is deadband < 0.5mm at 0V? 60.001 DISP Start the chart feed. 60.002 5520 1.1V S 2W 60.003 PORT [D1999] 60.004 5520 1V S 2W 60.005 PORT [D1999] 60.006 5520 0.9V S 2W 60.007 PORT [D999] 60.008 5520 1V S 2W 60.009 DISP Stop the chart feed. 60.010 5520 * S 60.011 MESS The voltage recorded on the chart is 1.1V, 1V, .9V, then 60.011 MESS 1V again. 60.011 MESS 60.011 MESS The difference between the trace on the first 1V, and 60.011 MESS the trace on the second 1V is the DEADBAND. 60.011 MESS 60.012 EVAL -s "Deadband < 0.5mm at 1V" : Is deadband < 0.5mm at 1V? 61.001 MESS 61.002 HEAD {CHART SPEED} 61.003 DISP Set CHART SPEED to 1000mm/min 61.004 DISP Notice (or mark) the current chart position as the 61.004 DISP START POINT. 61.004 DISP 61.004 DISP Using a stop watch, press the CHART START key and start 61.004 DISP the stop watch at the same time. 61.005 DISP When the stop watch indicates EXACTLY 1 MINUTE, press 61.005 DISP the CHART START key again to stop the chart. 61.005 DISP 61.005 DISP Notice (or mark) the current chart position as the 61.005 DISP STOP POINT. 61.006 MATH S[1] = "Chart paper 1000mm +/-1mm" 61.007 EVAL -s S[1] : Is the length of chart paper 1000mm +/- 1mm? 62.001 HEAD {REFERENCE JUNCTION COMPENSATION} 62.002 DISP Short circuit the High and Low terminals using 62.002 DISP standard copper wire. 62.003 DISP Set RANGE to the thermocouple type you wish to use. 62.003 DISP Any TC is acceptable. 62.004 OPBR Is the selected thermocouple type R,S,B or W? 62.005 JMPF 63.002 62.006 MATH S[1] = "Ambient Temperature +/- 1degC" 62.007 EVAL -s S[1] : Does the UUT indicate ambient temperature +/- 1degC? 63.001 JMP 64.001 63.002 MATH S[1] = "Ambient Temperature +/- 0.5degC" 63.003 EVAL -s S[1] : Does the UUT indicate ambient temperature +/-.5degC? 64.001 END